How the nail making machine working?

Table of Contents

Nail making machines are supplying overall the world but the main point is how is nail making machine works?. So before moving further here is a small bunch of words that explains the shape of nails.the most interesting thing about nail making industry is its hype, no one ever cares about this industry and i do not think any entrepreneurs now think of it, there are multiple reason for such an attitude, the first and the most prominent one is the lack of knowledge people don’t really know if any industry like nail companies exists in the first place, however, it is not a small industry. you may have noticed that various nails are made up of different types of iron and steel, which are quite expensive.

Nail manufacturers inevitably produce traditional nails, concrete nails, nails and coils. The uniqueness of nail making machines is that they are based on the principle of rotary forming, which can perform wire feeding, wire cutting and head forming in a continuous cycle of rotary motion.

Compared with traditional technology, nail cutting technology has many advantages. Rotational molding theory means that the efficiency is doubled, the nails are more consistent, the space requirement is reduced, the usability is improved, the operator is reduced, and the prospect of unmanned production is realized. It uses environmental performance, has a lower noise level, lower energy usage and an oil-free production cycle without subsequent nail dumping.

Types of nail making machines

Looking for a nail making machine? The following are some important types of nail making machines.

Automatic nail making machine

The Automatic Wire Nail Making Machine is simple and robust, high performance, ease of operation, and long service life. All tools are easily accessible and can be exchanged quickly. Even an unskilled worker can operate this simple and highly efficient machine with ease.

These machines proved to be the ultimate in reliability even at its full capacity of 500 operations per minute. There is a range of 8 models from 0.9 to 10 mm for wire thickness and from 6 mm to 200 mm for nail lengths.

WHAT IS THE PRICE OF NAIL MAKING MACHINE IN KENYA?

  • The 1-inch machine is cheaper, About USD2000–2500/Set,
  • 2.5inch and 3 inch is middle, About USD5000–6000USD,
  • 4–10inch nail making machine is much expensive, about usd7000–9000/Set, but very fewer clients need it.
  • Z94-1C 2C 3C 4C 5C 6C  Nail making machine. 2 or 3 sets can make 1-5 inch kes 1000,000.
  • Wire drawing machine (2 drums OR 4 drums) can draw wire to any diameter, about kes 1050,000.
  • Polishing Machine kes 410,000.
  • Grinder kes 300,000.
  • It can make 1.5 tonnes per day.

IS NAIL MAKING BUSINESS PROFITABLE IN KENYA?

The common nails price in Kenya is about USD1200-1300/Ton. Big importers can still have much profit to cover import tax, customs clearance cost, transportation fee, TAX, warehouse charges, etc. If we start to produce, just buy raw materials (Q195 low carbon steel/iron wire rod) which is cheaper much about USD550-600/Ton. Add some electric powerworkshop rent feeworkers’ salaryspare parts cost, and machine maintenance not more than usd350-400/Ton. So the profit is at least USD150-300/Ton. We can help you to make a complete nail making solution for you to estimate the profit if you have further interest.

Nail making business is profitable in Africa and Mid East, South Asia. The cost of wire nail making machines is not higher much. there are 8 types, the different type can produce different sizes of nails. from 3/4inch, 1inch, 2inch, 2.5inch to 10 inches.

If you buy raw materials, the import duty is different from finished products. Some West Africa countries raised the tax to support the local company to set up nails making factory. so this is a good project to catch the developing speed.

HOW MUCH PROFIT IN NAIL MAKING BUSINESS IN AFRICA?

  • As for the profit, I think at least USD50/T for the importers,
  • And they sell to distributors, who need profit also, right?
  • so the reasonable profit is not less USD70/Ton for nails making factory.
  • If you catch the right time with lower materials, profit not less than USD100–150/Ton.

If you have more machines, then daily output is not only 1 ton right? so the profit you can imagine now. We are in China, have a branch in Africaoffer train and install service after the sale. If you want to know more about how to earn profit in setting a nail making factory, catch us to further talk. Above are some of the “Questions about Chinese Nail making machine at Quora”

Soon the investment will return back after 5/6 month, then following days is just profit.

HOW TO GET RAW MATERIAL OF NAIL MAKING MACHINE?

We know, the raw materials of nail making wire in Kenya you cant get. No steel company, no wholesales, no importers. So here is our solution for you.

  • Normally, you can buy from the local market or steel company.
  • If they can sell low carbon iron wire rod Q195,6.5mm/5.5mm. You can buy and use a wire drawing machine to draw to the thickness you need.
  • If better, you can get the thickness nails making wire you need.
  • And if local no wire rod and nails making wire, better import from China for any type of them.
  • What should import, depend on how is the quantity you want to produce daily output.
  • If quantity not much, you can just import nails making wire.
  • But if your quantity huge, better buy a wire drawing machine to draw for yourself using.
  • Then you can start a Fully automatic nail making machine imported from China to make nails.

In this article we will have a look at the process of making nails. The reason for writing this article is to make this industry a possible and promising option for those who are interested in investing money.

LIST OF Z94 NAIL MAKING MACHIE DAILY OUTPUT

Technical data Z94-1C Z94-2C Z94-3C Z94-4C Z94-5C Z94-6C
Max Diameter 1.6mm 2.8mm 3.4mm 4.5mm 5.5mm 6.5mm
Min Diameter 0.9mm 1.2mm 1.8mm 2.8mm 3.7mm 4.5mm
Max Length 25mm 50mm 75mm 100mm 150mm 200mm
Min Length 9mm 16mm 30mm 50mm 80mm 100mm
Design capacity 450pcs/min 350pcs/min 320pcs/min 280pcs/min 200pcs/min 160pcs/min
Motor Power 1.5kw 2.2kw 3kw 4kw 5.5kw 11kw
Weight 900kg 1200kg 1400kg 2000kw 2500kg 5000kg
Overall Dimension 1.4*1*1.3m 1.6*1.2*1.3m 1.8*1.3*1.5m 2.1*1.3*1.5m 1.4*1.6*1.7m 3.2*2.2*2.2m

The representative point of the nail is a four-sided narrow cut known as a diamond point of the nail.  Some other nails have an unsharpened point to prevent them from cutting woods. The strong and sharpened points of the nail usually use which are given below:

  • Barbed points
  • Chisel points
  • Needlepoints

Nails are important to construct a wooden building. There are lots of varieties of nails for hardwood flooring, rain gutters, shingles, sheet metal, rain gutters, concrete, and tile roofing. In the latest technologies, the latest designs of nails drive through air-powered guns of nails. These guns are replacing those nails which drive through a hammer. The applications of new designs of nails are particular for the aerospace industry.

Mostly production of nails takes place from metal wire coils. A wire inserts into the nail making machine that produces 700 plus nails in one minute. Then twisting, forming, cleaning, finishing and packaging are the further steps for the production of nails.

Forming:

A wire is taken from a coil and inserted into the nail making machine.  A pair of gripper dies grips the wire. Then the shape of the nail will form.

While gripping, dies puts the wire in its place. The mechanical hammer struck on the free end of the wire to shape the nail. Because of the striking, the free end of the wire deforms into a die cavity to shape the head of a nail.

On the other hand, after shaping the head of a nail, shaped cutters set strikes on the other end of the wire. It shapes the point of the nail then cuts the nail from the rest of the wire that is coming from the coil.

After cutting the nail from the rest of the wire, the dies open and nail expels into the collection pan below the machinery.  Once again, the whole procedure starts again to make a new nail from the free end of the wire from a coil and inserts it into the machine.

Additional Step:

Moreover, how nail making machine works? there is a further step in the production of nails.

Serrations, helical twists and other shapes of nails insert into other machines. Then those machines nails go through the procedure such as a stamp, twist, roll, cut various forms. It is a mechanical process but sometimes it can also require a heating process of the material before formation.

After formation, there is a one-step left. Hot caustic soda with rotating barrels cleans the nails to remove oil and zinc dust from the nails. It also cleans up the metal scraps on the surface of the nail. By this step, the nail becomes clean and brightens up.

Conclusion:

Above all, how to nail making machine works, the whole procedure sums up here that wire inserts into a nail making machine that grips by a pair of gripper die. The grip holds the wire in its place. A mechanical hammer hits the free end of the wire that forms a unique shape of a nail.

Likewise, the other end of the wire, a shaped cutter set hits the wire that makes the point of the nail and then cut the nail from the wire.

Moreover, the polish and clean up step perform by the chemical which is caustic soda with rotating barrels.

SAPREPARTS FOR Z94 6C WIRE NAIL MAKING MACHINE

  • Sharpening dies: this machine is to sharpen the head of steel wire before it is feed into the wire drawing machine, the principle of the drawing machine is that using different size of drawing dies, for example, to draw steel wire of 6.5 mm to 3.8 mm, we can use a drawing die of 3.8mm, sharpen the head of 6.5mm steel wire less than 3.8 mm first, then put the head into the die, then fix the head of the wire to the wire drawing machine, then start pulling. After the wire comes through the die, all the wire becomes the diameter of 3.8mm.
  • Nail knife grinder: because after 1-2 days cutting, the nail knife installed on the wire nail making machines will become blunt, then you can use the nail knife grinder to grind the nail knife to make it sharp again.
  • Gripping Dies: Machines are provided with round dies having 8 or 10 nail holding grooves
  • Cutting Die: For cutting nails and making point after the head & shank are formed Diamond, Chisel, Round, Long or Blunt shaped Points can be made by grinding the tools appropriately
  • Header Dies: Used for forming a nailhead Chequered or Plain Heads can be formed with these dies
  • Nail Cutter and Die Grinder (supplied with a motor, Emery wheels and Pedestal Stand)
  • Optional Accessories: Additional sets of Tooling (Set of Gripping Dies, Cutting Tools, and Header Dies)
  • Standard Accessories: Electric Motor, Starter, Belts, One set of Tooling, Wire Stand and Hand Operated Lubricating Pump
  • Further DETAILS OF Z94 6C NAIL MAKING MACHINE

AUXILIARY EQUIPMENT FOR Z94 CHINA NAIL MAKING MACHINE

  • Punch pin and nail Moulds.
  • Connecting welding machine: in case the wire breaks during drawing, you can use the butt welding machine to weld the broken wire together, then continue the drawing. without this machine, if the wire breaks, you need to sharpen the wire head again and do all things from the start.
  • Nail Polishing Drums (with a motor, starter, and belts)
  • Wire Drawing Machine (WE OFFER A COMPLETE WIRE DRAWING LINE TO DRAW NAIL WIRE IN VARIOUS DIAMETERS FROM 6 mm or 5.5 mm WIRE RODS)

How do I find a quality Chinese nail supplier?

which kind of nail supplier are you looking for? You can search by google website, also use google image to checking. and some B2B websites, like Indiamart, TradeIndia, etc, google is more famous. In Guangzhou, there is a fair named “CANTON FAIR”, twice a year, in April and Oct, each time has three phases, different industries. Hardware, building material, handtool, Lighting, machinery, chemical, etc. we are in Common nails, concrete nails, roofing nails, and related nails making machines, etc. Any further questions, contact us freely. We can offer you Nail making machine price in china.

How much I can earn from setup of one nail making machine?

Nail making business is profitable in Africa and Mid East, South Asia. The cost of wire nail making machines is not higher much. there are 8 types, a different type can produce different sizes of nails. from 3/4inch, 1inch, 2inch, 2.5inch to 10 inches. We can offer you Nail making machine price in china.

  • 1 inch machine is cheaper, About USD2000–2500/Set,
  • 2.5inch and 3 inch is middle, About USD5000–6000USD,
  • 4–10inch nail making machine is much expensive, about usd7000–9000/Set, but very less clients need it.

If you buy raw materials, the import duty is different with finished products. Some West Africa countries rised the tax to support the local company to set up nails making factory. so this is the good project to catch the developing speed.

  • As for the profit, I think at least USD50/T for the importers,
  • And they sell to distributors, who need profit also, right?
  • so the reasonable profit is not less USD70/Ton for nails making factory.
  • If you catch the right time with lower materials, profit not less than USD100–150/Ton.

If you have more machines, then daily output is not only 1 ton right? so the profit you can imagine now. We are in China, have a branch in Africaoffer train and install service after the sale. If you want to know more about how to earn profit in setting nail making factory. catch us to further talk.

How do I find a quality Chinese nail supplier?

which kind of nail supplier are you looking for? You can search by google website, also use google image to checking. and some B2B websites, like Indiamart, TradeIndia, etc, google is more famous. In Guangzhou, there is a fair named “CANTON FAIR”, twice a year, in April and Oct, each time has three phases, different industries. Hardware, building material, handtool, Lighting, machinery, chemical, etc. we are in Common nails, concrete nails, roofing nails, and related Nail making machines in Kenya, etc. Any further questions, contact us freely. We can offer you Nail making machine price in china.